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Synthetic Flavour Juice Plant

Synthetic Flavour Juice Plant - Synthetic Flavour Juice Plant Setup

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Product Description: Specifications:
Cavity 2, 4 and 6 Cavity
Bottle Size 50 Ml to 2 Lr
BPH 1400 to 7000 BPH
Raw Material PET
Voltage 410 V
Running Load 7 W - 14 W

At BMR Machinery, we are a trusted synthetic flavour juice plant manufacturer in India with more than 10 years of proven expertise. We specialize in designing, manufacturing, and delivering complete synthetic flavour juice plant setups that ensure consistent quality, high production efficiency, and cost-effectiveness.

Our synthetic flavour juice plant solutions are engineered with advanced technology to meet the growing demand for fruit-based beverages, soft drinks, and flavored juices. Whether you are setting up a new unit or expanding your production line, BMR Machinery provides turnkey solutions tailored to your requirements.

Why Choose BMR Machinery for Synthetic Flavour Juice Plant Setup?

  • Over 10 years of experience as a synthetic flavour juice plant manufacturer
  • Expertise in complete synthetic flavour juice plant setup from start to finish
  • Energy-efficient and durable machinery
  • Easy maintenance and long service life
  • Customizable solutions for small, medium, and large beverage manufacturers

Key Features of Our Synthetic Flavour Juice Plant

  • High-capacity production with minimal wastage
  • Hygienic design ensuring food safety standards
  • Fully automated or semi-automatic operations available
  • Low power consumption and reduced operational costs
  • Compatible with multiple juice flavours and packaging types

Applications of Synthetic Flavour Juice Plant

Our synthetic flavour juice plant is widely used for producing:

  • Mango flavour juice
  • Orange flavour juice
  • Cola and synthetic soft drinks
  • Mixed fruit flavour drinks
  • Packaged flavoured water

BMR Machinery – Complete Synthetic Flavour Juice Plant Setup

At BMR Machinery, we not only manufacture machinery but also provide synthetic flavour juice plant setup services. From planning and installation to staff training and after-sales support, we ensure your business runs smoothly and profitably.

Machines Used in Synthetic Flavour Juice Plant

When setting up a Synthetic Flavour Juice Plant, one of the most important factors is the selection of the right machines. At BMR Machinery, we specialize in providing complete Synthetic Flavour Juice Plant setup with high-quality, durable, and efficient machines. With over 10 years of experience in the beverage industry, we ensure that every machine in a Synthetic Flavour Juice Plant is designed for smooth production, consistent quality, and cost efficiency.

Main Machines Used in Synthetic Flavour Juice Plant

1. Sugar Syrup Preparation Machine

The first step in a Synthetic Flavour Juice Plant is sugar syrup preparation. This includes:

  • Sugar Dissolving Tank
  • Syrup Filter Press
  • Blending Tank

These machines ensure that sugar syrup is properly mixed and filtered before adding synthetic flavours.

2. Mixing and Blending Machines

The core of the Synthetic Flavour Juice Plant is the mixing section. It consists of:

  • Flavour Mixing Tank
  • Agitator with Homogenizer
  • Pasteurizer

These machines mix synthetic flavours, colors, and preservatives into the syrup, ensuring a uniform and high-quality juice product.

3. Juice Filling and Packaging Machines

No Synthetic Flavour Juice Plant is complete without an efficient filling and packaging line. The main machines include:

  • Bottle Washing & Rinsing Machine
  • Juice Filling Machine
  • Bottle Capping Machine
  • Labeling Machine
  • Shrink Wrapping or Carton Packing Machine

These machines guarantee hygiene, accuracy, and speed in bottling the synthetic flavour juice.

4. Utility Machines in Synthetic Flavour Juice Plant

Every Synthetic Flavour Juice Plant requires supporting utilities for smooth operation. These include:

  • Water Treatment Plant (RO + UV + Ozonator)
  • Air Compressor
  • Boiler/Steam Generator
  • Chilling Plant

These machines ensure purified water, proper sterilization, and cooling – which are critical for juice quality.

5. Quality Control Machines

To maintain consistency, a Synthetic Flavour Juice Plant also uses laboratory equipment such as:

  • pH & TDS Meters
  • Viscosity Measuring Instruments
  • Microbiological Testing Units
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Manpower Requirement

Manpower required for a Synthetic Flavour Juice Plant depends on plant capacity, automation level, and production scale. Below is a breakdown:

1. Small-Scale Synthetic Flavour Juice Plant (1,000 – 3,000 bottles/hour)

  • Machine Operators: 2–3
  • Helpers/Packaging Staff: 4–5
  • Quality Control Staff: 1
  • Supervisor: 1

Total: 8–10 people

2. Medium-Scale Synthetic Flavour Juice Plant (5,000 – 10,000 bottles/hour)

  • Machine Operators: 4–5
  • Helpers/Packaging Staff: 8–10
  • Quality Control & Lab Technicians: 2
  • Maintenance Staff: 2
  • Supervisor/Shift Incharge: 1–2

Total: 18–22 people

3. Large-Scale Fully Automatic Synthetic Flavour Juice Plant (15,000+ bottles/hour)

  • Machine Operators: 3–4 (automation reduces manual handling)
  • Helpers/Packaging Staff: 6–8
  • Quality Control & Lab Technicians: 3–4
  • Maintenance & Utility Engineers: 3–4
  • Supervisor/Production Manager: 2–3

Total: 20–25 people

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